In a strategic move to strengthen operations and data integrity across its Abilene facility, Samuel EPC has executed a comprehensive wireless network upgrade to eliminate connectivity dead zones and deliver dependable barcode scanning across shops and yard areas.
Addressing Critical Gaps in Connectivity
Barcode scanning is central to Samuel EPC’s workflow — from parts receiving and inventory tracking to shipping tasks. Yet persistent “dead zones” in both the fabrication shop and outdoor yard slowed operations and compromised data accuracy. These gaps were especially troublesome toward the facility’s east and south yard edges, where standard cabling and power access were limited.
Recognizing the urgency, Samuel EPC’s IT team partnered closely with Samuel EPC’s leadership, facility management, inventory personnel, and external contractors to architect a solution that would not only solve today’s connectivity issues but also scale with future operational needs
A Smarter, Scalable Network Solution
The heart of the upgrade includes the deployment of approximately 20 Cisco Meraki access points across the facility. These devices, managed via cloud-based control, bring consistency, security, and ease of centralized administration to the network.
- Primary deployment in powered zones: Most access points were installed in existing locations with power and cabling access to maximize coverage efficiently.
- Flexibility for growth: For areas farther into the yard lacking infrastructure, the design accommodates solar-powered mesh access points, enabling expansion without a full network rebuild.
- Future-proof architecture: The network layout anticipates evolving yard layouts or expansion needs, so enhancements can be made with minimal disruption.
Impact on Operations and Productivity
With stronger coverage, Samuel EPC anticipates dramatic operational improvements:
- Reliable scanning across all material handling zones
- Reduced delays caused by signal loss or dropouts
- More consistent data accuracy across inventory, receiving, and shipping workflows
- Greater ability to fully leverage scanning systems in the field, particularly for shipper operations
Marcus Gand, Senior Systems Administrator at Samuel IT, explained: “Our goal was to design a wireless network that covers the shops and yard reliably while keeping it simple to manage. Most of the access points are on standard power, but we also built in the option for solar mesh if coverage ever needs to extend farther into the yard. That flexibility means Samuel EPC can expand without starting over.”
Impact on Operations and Productivity
This upgrade reflects how IT, operations, and leadership at Samuel EPC aligned toward a shared goal. Senior leaders Dave Weatherly and Dusty Barbee guided the rollout to ensure it met EPC’s operational standards. On the ground, Brown oversaw that coverage challenges were addressed across shops and yard spaces. Samuel IT’s Marcus Gand and Parker Hoskins collaborated with contractors to integrate the new system into existing infrastructure while maintaining performance, security, and EPC workflow standards.
Moving Forward with Confidence
Samuel EPC’s wireless upgrade is more than a technical refresh — it represents a commitment to operational excellence, forward thinking, and reliable execution. By removing connectivity barriers, Samuel EPC enhances its ability to deliver on projects efficiently, accurately, and flexibly.
As operations grow or yard layouts shift, the flexible network design allows expansion without starting over. Samuel EPC is proud to continue investing in technology that propels its mission forward — one scan at a time.
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